How To Streamline Your Sweetener Process with Continuous Sugar Dissolver?
In modern beverage and food manufacturing, time, consistency, and efficiency are non-negotiable. Traditional batch-wise sugar dissolving systems often slowdown production and introduce variability. That’s why industry leaders are tunning to the Continuous Sugar Dissolver, an advanced engineered solution for uninterrupted, precision-controlled syrup preparation.
Batch vs Continuous Sugar Dissolving Systems
| Aspect | Batch Sugar Dissolver | Continuous Sugar Dissolver |
|---|---|---|
| Process Type | Manual or semi-automatic | Fully automatic and steady |
| Operation Mode | Discrete (one batch at a time) | Continuous, real-time syrup generation |
| Output Consistency | May vary between batches | Highly consistent Brix with uniform quality |
| Labor Dependency | High – needs operator supervision | Low – minimal human intervention |
| Time Efficiency | Slower – includes mixing, dissolving, and transfer time per batch | Faster – syrup is ready continuously |
| Space Requirement | Requires large tanks for mixing and holding | Compact, skid-based system |
| Flexibility | Easier to adjust small recipe changes | Less flexible for frequent recipe shifts |
| Automation & Integration | Limited integration; often standalone | Easily integrated into automated PLC/SCADA systems |
| Energy Usage | High energy usage due to high heating cycles and idle times | Low energy usage optimized, often with regenerative heating |
| Cleaning (CIP) | Manual or semi-automated | 100% closed loop and fully Cip- able |
| Capital Investment | Lower initial cost | Higher initial cost but better long-term ROI |
| Ideal For | Small-scale, variable production | Medium to large-scale, continuous lines |
| Sugar Yield | Lower | Higher |
A Smarter Way to Dissolve Sugar
The Continuous Sugar Dissolver replaces manual batch operations with a fully automated, steady system. It continuously mixes granulated sugar and water in accurate proportions to produce syrup—typically at 60–65° Brix—ready to be fed directly into your blending or formulation line.
System Overview – Precision Built In
- Automated Sugar Feeding: Dry sugar is metered precisely using a screw feeder or pneumatic conveyor.
- Controlled Water Addition: Water—ambient or preheated—is added at the correct ratio to achieve the desired concentration.
- High-Efficiency Mixing: A advance radial jet mixing unit ensures rapid, homogenous dissolution.
- Filtration & Inline Brix Monitoring: Integrated filters remove impurities; inline refractometers monitor and regulate Brix levels.
- Direct Process Flow: The finished syrup flows directly to your next process step—no holding tanks, no waiting.
Applications Across the Industry
Continuous Sugar Dissolver is trusted across diverse sectors:
- Soft drinks and concentrates
- Fruit juices and nectars
- Flavored and functional dairy drinks
- Ready-to-serve beverages
- Confectionery syrups and dessert premixes
Neologic Engineers understands that every facility is different. That’s why each dissolver is built to your specifications—flow rate, Brix level, automation features, and process integration are all tailored to your line. Whether you’re scaling up or upgrading an existing system, our process experts work closely with your team—from design through commissioning—to ensure maximum performance.