Line Solutions
Designed for Extracting
Every Bit of Juice with Efficiency
Complete Citrus Fruit Processing Solutions
Neologic Engineers introduces cutting-edge Citrus processing equipment which are designed to
deliver high efficiency, precision, and quality in Orange juice extraction, Lemon juice
extraction, and Citrus oil extraction. With state-of-the-art technology and robust
engineering, Neologic Engineers are your trusted partner for all your Citrus fruit
processing solutions.
We being your Citrus processing equipment manufacturer, offer
solutions starting from fruit receiving to fruit juice concentrate (Aseptic/Frozen).
Neologic Engineers Provides Citrus Processing Line Solutions for:
- Orange Processing
- Lemon Processing
- Lime Processing
Leading Citrus Processing Solution Provider
Neologic Engineers, along with our overseas partners, offer state-of-the-art Citrus Processing Equipment in India. Our equipment is designed with the latest technology to provide a high-quality processing experience of Citrus fruits.
Our solutions include:
- Fruit Washing Machine
- Fruit Sorting Machine
- Fruit Grading Machine
- Juice Extractors
- Juice Refining Machine
- De Bittering System
- Evaporation System
- Aseptic/Frozen Concentrate Filling
High-Performance Citrus Fruit Juice Processing Machines
Our Citrus juice making machines ensure seamless operations with features like in-line and traditional extraction, De-bittering, and concentration. Our machines are capable of processing up to 40 tons per hour of fresh Citrus fruits like Orange, Lime, Lemon, and many more. Our systems guarantee high juice yield, consistent quality, and reduced waste.
In Line Cup Extractors
The in-line cup extractors offered by Neologic Engineers is capable of handling Orange juice processing, Lemon juice processing, Lime juice processing, Pineapple juice processing, and much more.
- Handles up to 600 fruits per minute with unmatched efficiency.
- Simultaneous extraction of essential oil and juice without cross-contamination.
- Designed exclusively for pre-sized fruit, ensuring optimal performance.
- Energy-efficient.
- Equipment is constructed entirely from stainless steel for enhanced durability.
- Advanced CIP system which extends to the juice hopper for thorough cleaning.
- Acoustic and visual alarms with an hour counter for maintenance tracking.
- Enhanced strainers for strainers smaller than 16 mm diameter for finer filtration compared to competitors.
- Cutting Precision: Upper and lower cups cut two precise holes in the fruit.
- Efficient Separation: Peels are cleanly separated from the fruit.
- Instant Extraction: Juice is swiftly separated from pulp through the strainer tube.
- Processes up to 2-3.5 tons* of fruit per hour.
- Utilizes 1500 liters/hour of water at 1.5 bar from the essential oil recovery circuit.
- High-quality pre-refined juice directed to finishers
- Essential oil-water emulsion sent to emulsion finishers
- Peels, Frit, Core & Seeds, membranes, directed to waste
This extractor delivers maximum yield of both juice and essential oil in a single, seamless operation. Its system of five pairs of upper and lower cups ensures precision and efficiency. Our orange juice making machine can be customized as per your needs along with flexible strainer tubes for top-class juice quality.
Citrus Oil Extraction Machine by Neologic Engineers
Neologic Engineers’ Citrus oil extraction machinery offers state-of-the-art in-line cup extractors. Overall Citrus oils have very similar properties, some are stronger, or are more effective at relieving certain symptoms or conditions than others. At Neologic Engineers, our equipment ensures every drop of Citrus oil retains its therapeutic potency and purity, making them indispensable across industries such as food, beverages, cosmetics, and aromatherapy.
With the help of Alfa Laval’s efficient separation technologies oil is separated from water with oil recovery up to 99% v/v.
Neologic Engineers' Centrifugal Separators
Our centrifugal separators are ideal for reducing the pulp content in Citrus juice to as low as 1%, helping prevent clogging in the downstream De-bittering plant.
Benefits:
- Efficient pulp separation post stabilization.
- Enables pulp reintroduction to debittered juice based on market requirements.
- Smooth and delicate operation preserving juice quality.
De-bittering of Citrus Juice
Bitterness in Citrus juice is largely due to compounds like limonin, naringin, and hesperidin. Our fully automated De-bittering system uses a selective adsorption process to remove these bitter components while preserving the juice's natural qualities.
The main purpose of our De-bittering equipment is to:
- Remove Limonin (Triterpene) up to 95% from the pulp.
- Preserve the natural color, aroma, pulp, cloud, and nutritional value of the juice.
Falling Film Evaporators for Citrus Fruit Processing
Neologic Engineers’ Falling Film Evaporators are used in the processing of non-viscous products. These are the products in which the content of suspended solids is very low (usually between 2% and 4%; higher percentages will eventually be confirmed according to the results of any tests).
Advantages of Our Evaporation Systems:
- A very short dwell time due to the small amount of product processed in each effect.
- The dwell time is short because the falling film evaporator tubes are not full of product, so the overload volume is very low.
- Reduced installed power due to the low product flow in the different effects.
Falling Film Evaporators generally have a multi-effect configuration. It can be mainly used for processing clear juices of various Citrus fruits, Apple, Pomegranate, Pineapple, Grape Must, and many more.
Citrus Juice Concentration, Aseptic Storage, & Freezing
Neologic Engineers provides complete solutions for Citrus juice concentration and storage, ensuring extended shelf life and quality preservation.
- Frozen Concentrate Orange Juice (FCOJ): Can be transported in refrigerated vans and stored for longer periods in frozen drums. It’s packed in 200-250 Kg drums and stored at -18 to -20 °C.
- Aseptic Concentrate Orange Juice (ACOJ): Stored at room temperature in aseptic bags with 2-year shelf life.
- Not-From-Concentrate (NFC): Fresh juice suitable for local markets and exports. This type of juice that doesn't undergo the concentration process.
The concentrate is sterilized, cooled, and filled in aseptic bags ensuring microbial safety and quality.
Why Choose Neologic Engineers for Your Citrus Processing Equipment Needs?
- Expertise and Innovation: Decades of experience in process engineering with a commitment to innovation.
- Customized Solutions: Tailored Citrus processing line solutions to meet your specific production needs.
- Quality Assurance: Robust equipment made from high-grade stainless steel ensuring durability and hygiene.
- End-to-End Support: From design and installation to maintenance and support, we are with you every step of the way.
Key Features of Our Citrus Processing Line Solution
- Fruit washing, sorting, grading, extraction, evaporation, De-bittering, blending, and aseptic/frozen packing.
- In-line cup extractors, continuous finishers, centrifugal separators, falling film evaporators, and more.
- Advanced machinery ensures minimal waste, high juice yield, and quality essential oil recovery.
- Plant supervision systems, CIP units, and integrated control boards for seamless operations.
- Offers multi fruit processing solution for Sweet Orange (Mosambi), Acid Lime (Limbu), Pineapple, and many more.