Banas Dairy Transforms their Operating Systems with Neologic Engineers

Banas Dairy got registered under The Cooperative Societies Act. Later on, on January 14th, 1971, Galbabhai inaugurated the Banas Dairy Plant spread in 122 acres which is currently situated in Jagana Village- 4 kms away from present Palanpur. Beginning with some hundred litres per day, Banas Dairy today has reached on an average daily capacity of 5.7 million litres milk production.

Banas Dairy, one of India's largest and most renowned milk processing companies, is the third-party manufacturer of India's most loved – Amul. With the vision of helping India be the - Dairy to the world, Banas Dairy looks forward to enriching lives through technology.

Banas Dairy began with a handling capacity of 1.5 lac liters of milk, reached an average daily capacity of 5.7 million liters, and today processes over 1 Crore liters of milk per day. It manufactures 50 MT Ghee, 5.5 LLPD UHT milk, 30 MT Cheese and 20 MT processed cheese, 2.5 LLPD pouch milk, 1.5 LLPD Buttermilk, and 255 MT powder per day.

Banas Dairy Production and Plant Requirements

Banas Dairy, manufacturer of Amul, processes milk and milk products, butter, buttermilk, cheese, dahi, ghee, ice cream, paneer, powder, honey, and frozen foods. Banas Dairy Plant encompasses the best, most efficient, and most reliable operations while consistently maintaining product quality.

The dairy faced significant operational challenges as it scaled up its production and distribution network. They had an existing supplier for the Spiral Cooler equipment, a crucial connection in the cheese processing line. However, the equipment faced various issues that resulted in frequent component breakdowns. It also failed to achieve the desired temperature in the required time.

With a vision to streamline its operations, enhance efficiency, and ensure high-quality output, Banas Dairy sought the expertise of Neologic Engineers, a leader in innovative dairy processing engineering solutions.

Solutions Provided by Neologic Engineers

We worked along the teams and designed a uniquely tailored engineering solution that helped Banas Dairy process Amul cheese at the desired temperature. We planned to:

  • Update and Automate Operations of Spiral Solution.
  • Help the Spiral Cooler Achieve the Desired Temperature at the Right Time.

Commissioning and Its Challenges

The most challenging part of the installation was that the line was working around the clock. The installation of the equipment was a tough task as taking any real-time stimulations was difficult.

Output Achieved by Banas Dairy

The collaboration between Banas Dairy and us yielded impressive results:

  • Automation and optimized processes led to a 30% increase in production efficiency.
  • Consistent and high-quality products, with a 25% reduction in quality-related issues.
  • Significant reductions in energy (20%) and water (35%) consumption and a marked decrease in waste.

Our innovative solutions addressed Banas Dairy's immediate challenges and positioned the company for sustainable growth.